内孔热喷涂技术的研究进展

    Research Progress of Internal Diameter Thermal Spraying Techniques

    • 摘要: 在高速、高温、高压、强氧化等极端工况下,机械零部件的内表面常面临着磨损和腐蚀的严峻挑战。为了有效应对这一挑战,内孔热喷涂技术被广泛研究和应用。该技术专门针对工件内表面,通过喷涂耐磨或防腐等涂层以增强工件的使用寿命。综述了内孔等离子粉末喷涂、内孔等离子转移弧喷涂、内孔超音速火焰喷涂和内孔电弧喷涂等4种主要内孔热喷涂技术,从技术原理、操作方式、发展历程和其在工业领域的应用等多个维度,全面分析了这些技术的特性及其优缺点。并进一步探讨了内孔热喷涂技术在工程应用中遇到的挑战及其解决策略,并指出未来的研究重点是开发新型喷涂技术和材料,以及利用数值模拟技术对涂层性能进行预测和优化。

       

      Abstract: Under extreme operating conditions, such as high velocity, elevated temperatures, intense pressure and severe oxidation, the internal surfaces of mechanical components are persistently confronted with daunting challenges posed by wear and corrosion. To address these challenges effectively, internal diameter thermal spraying techniques have been widely studied and applied. The technology is specifically aimed at the inner surface of the workpiece to enhance the service life of the workpiece through the spraying of wear-resistant or anti-corrosion coatings. Four pivotal internal diameter thermal spraying techniques including internal diameter-plasma spraying, internal diameter-transferred wire arc spraying, internal diameter-high velocity oxygen/air flame spraying and internal diameter-wire arc spraying were reviewed, the characteristics, advantages and disadvantages of these technologies were comprehensively analyzed from multiple dimensions such as technical principle,operation mode, development process and their applications in industrial fields. The challenges and solutions of internal hole thermal spraying technology in engineering applications were further discussed. It is pointed out that the future research focus is to develop new coating technology and materials, as well as the use of numerical simulation technology to predict and optimize coating performance.

       

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