采煤机滑靴材料表面改性技术研究现状与展望

    Research Status and Prospects on Surface Modification of Shearer Sliding Shoes Material

    • 摘要: 概述了我国西北以及西南矿区井下水的水质特征以及采煤机工作时的工况环境,归纳了滑靴的腐蚀与磨损失效行为,并分析了失效关联机制。在此基础上,综述了以基体表面淬火、堆焊耐磨材料以及熔覆耐磨涂层为代表的表面改性技术研究进展,归纳了中频、高频淬火以及堆焊耐磨材料的技术特点,分析了其存在的问题以及应用的局限性。详述了近年来采煤机滑靴防护用铁基、镍基以及陶瓷复合涂层的最新研究成果,分别从涂层厚度、界面结合强度、微观结构与抗磨损性能等方面对3种涂层的优缺点进行了评价,并探讨了现有研究中存在的不足,以期为采煤机滑靴表面防护技术的发展提供参考。

       

      Abstract: The water qual ity characteristics of underground water in mining areas located in northwest and southwest China and the working environment of shearer were summarized. The corrosion and wear failure behavior of sliding shoes were summarized, the failure correlation mechanism was also analyzed. Based on this premise, a comprehensive review was conducted on the research progress of surface modification technologies, which includes matrix surface quenching, welding wear-resistant layer and cladding with wear-resistant coatings. The technical characteristics of medium frequency and high-frequency quenching techniques, along with welding wear-resistant layer techniques were summarized. Furthermore,their existing problems and limitations in practical applications were analyzed. The latest research findings on iron-based,nickel-based and ceramic composite coatings for safeguarding shearer sliding shoes were deeply analyzed. The advantages and disadvantages of these three coatings were evaluated based on coating thickness, interface bonding strength, microstructure and wear resistance. The shortcomings of the existing research were also discussed so as to provide references for the development of shearer slipper surface protection technology.

       

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