1Cr18Ni9Ti不锈钢薄板环形扫描激光焊接能量分布及焊缝成形分析

    Energy Distribution and Weld Formation Analysis of Circular Oscillating Laser Welding of 1Cr18Ni9Ti Stainless Steel Sheets

    • 摘要: 采用数值方法计算了不锈钢薄板环形扫描激光焊接过程中的激光运动轨迹及能量分布规律,研究了扫描频率和扫描幅度对激光能量分布的影响。开展了1Cr18Ni9Ti不锈钢薄板的扫描激光焊接工艺试验,分析了扫描频率和扫描幅度对焊缝形貌、焊缝表面质量及焊缝力学性能的影响。结果表明:扫描幅度对薄板表面的激光能量分布有较大影响。随着扫描幅度的增加,焊缝中的能量分布趋于均匀,能量峰值显著降低且温度梯度减小,导致焊缝边缘的母材熔化不充分,熔池流动受到阻碍,形成局部咬边。扫描频率对焊缝两侧能量分布有较大影响。低扫描频率下,焊缝两侧能量呈明显的不对称分布,随着扫描频率的增加,两侧能量逐渐均匀。环形扫描激光焊接可有效提高1Cr18Ni9Ti不锈钢焊缝的断后伸长率。

       

      Abstract: The laser motion trajectory and energy distribution during the circular oscillating laser welding process of stainless steel thin plates were calculated using numerical methods, and the effects of oscillating frequency and oscillating amplitude on laser energy distribution were studied. The oscillating laser welding process experiments on 1Cr18Ni9Ti stainless steel sheets were conducted and the effects of oscillating frequency and oscillating amplitude on the morphology, surface quality, and mechanical properties of the weld seam were analyzed. The research results indicate that the oscillating amplitude has a significant impact on the laser energy distribution on the surface of thin plates. As the oscillating amplitude increases, the laser energy distribution in the weld seam tends to be uniform,with a significant decrease in energy peak and a decrease in temperature gradient, resulting in insufficient melting of the base material at the edge of the weld seam, hindering the flow of the molten pool, and forming local undercuts. The oscillating frequency has a significant impact on the energy distribution on both sides of the weld seam. At low oscillating frequencies, there is a significant asymmetric distribution of energy on both sides of the weld seam. As the oscillating frequency increases, the energy on both sides gradually becomes uniform. Circular oscillating laser welding can effectively improve the elongation after fracture of 1Cr18Ni9Ti welds.

       

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