真空自耗电极凝壳炉瞬态温度场分析及冷却水道优化

    Transient Temperature Field Analysis and Cooling Water Channel Optimization of Vacuum Consumable Electrode Skull Furnace

    • 摘要: 钛合金真空自耗电极凝壳炉作为钛合金熔炼的重要设备,在高温作业条件下,为提高冷却效率及改善产品质量,需有效分析炉体及组件温度场分布,并进行冷却参数优化。以某型钛合金真空自耗电极凝壳炉为对象,基于热量传递理论,对凝壳炉及其组件冷却过程进行瞬态温度场数值模拟,从兼顾冷却效率与节能降耗出发,获得炉体及内部组件冷却效果最佳的参数。以炉体温度均匀分布和钛棒高效冷却为目标,从结构参数方面,对炉体提出改进水口、水道布置等措施,分析改进措施对冷却效率提升的积极意义。研究工作可为真空凝壳炉炉体结构优化和钛棒冷却效率提升提供技术支撑。

       

      Abstract: The titanium alloy vacuum consumable electrode coagulation furnace is an important equipment for titanium alloy smelting. The temperature field distribution of the furnace and components needs to be analyzed, and the cooling parameters optimization should be done to improve the cooling efficiency and product quality under high temperature working conditions. Taking a certain type of titanium alloy vacuum electrode self-consumable coagulation furnace, based on the heat transfer theory, the transient temperature field of the cooling process of the condensed shell furnace and its components was numerically simulated. The optimal parameters for the cooling effect of the furnace body and internal components were obtained by first balancing cooling efficiency with energy conservation and consumption reduction. Taking the uniform temperature distribution of the furnace body and the efficient cooling of titanium rods as the optimization goals, from the aspect of structural parameters, measures such as improving the layout of the nozzle and waterway were proposed for the furnace body, and the positive significance of the optimization measures on the improvement of cooling efficiency was analyzed. The research work can provide technical support for the cooling of titanium rods, the optimization of furnace structure design in vacuum electrode self-consumable coagulation furnace.

       

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