站内管道无溶剂纤维增强内涂层综合性能研究

    Comprehensive Performance of Solvent-free Fiber Reinforced Inner Coating for Station Pipelines

    • 摘要: 随着油田开发时间的延长,含水率不断上升,加之H2S、CO2、Cl-、砂粒等伴生介质的作用,导致输送介质的腐蚀性不断增强;同时随着开发层位的不断加深,采出液的温度不断上升,使集输管道内部的服役工况更加苛刻,亟需开展对现有管道内涂层防护技术进行升级,提升涂层的耐蚀性、耐高温高压性能及高温耐盐性能等。基于在用HCC纤维增强复合涂层的特点及应用情况,设计和制备了5种改进的新型纤维增强内涂层,进行了宏观形貌、厚度、附着力、带/不带缺陷高温高压腐蚀性能及高温耐盐性能的测试和评价。结果表明:5种新型涂层试样表面均平整光滑、无气泡,涂层附着力均高于10 MPa,截面形貌显示基体与涂层的界面结合紧密,无裂纹和分层现象。高温高压性能实验结果表明仅STA、STF、STK涂层未出现鼓泡问题。进一步开展了高温耐盐性能实验和带缺陷高温高压腐蚀性能实验,测试结果均表明:STK涂层的综合性能最优,在苛刻工况条件下,可作为集输管道升级涂层进行使用。

       

      Abstract: With the extension of oilfield development time, the water content continues to rise, coupled with the influence of associated media such as H2S, CO2, Cl-, and sand particles, which leads to the increasing corrosiveness of the transported media. At the same time, with the continuous deepening of development layers, the temperature of the produced fluid is also constantly rising, making the service conditions inside the gathering and transportation pipeline more demanding. It is urgent to upgrade the existing pipeline anti-corrosion coating technology to improve the corrosion resistance, high temperature and high pressure resistance, and high temperature and salt resistance of the coating. Based on the research results of using HCC fiber-reinforced composite coatings, five improved new fiber-reinforced inner coatings are designed and prepared, and their macroscopic morphology, thickness, adhesion, high temperature and high pressure corrosion resistance with/without defects,and high temperature salt resistance were tested and evaluated. The research results show that the surfaces of the five new coating samples are smooth and without bubbles, and the coating adhesion is higher than 10 MPa. The cross-sectional morphology shows that the interface between the substrate and the coating is tightly bonded, without cracks or delamination.The results of high-temperature and high-pressure simulated corrosion experiments show that the STA, STF and STK coatings have good performance. Further experiments were conducted on high-temperature salt resistance and high-temperature and high-pressure corrosion resistance with defects. The test results show that the STK coating has the best comprehensive performance and can be used as an upgraded coating for gathering and transportation pipelines under harsh working conditions.

       

    /

    返回文章
    返回