基于有限元方法的油管环状支撑焊接残余应力研究

    Research on Residual Stress in Welding of Annular Support of Oil Pipe Based on Finite Element Method

    • 摘要: 针对调距桨轴内油管环状支撑结构的焊接残余应力情况展开有限元分析,建立环状支撑油管焊接有限元模型,采用四椭球热源模型和生死单元技术模拟焊缝的焊接热输入,并根据焊接应力场的仿真计算结果与试验测试的数据对比校核有限元模型,重点探究焊接相关参数(焊接顺序、焊接速度等)对焊接残余应力的影响。结果表明:轴内油管焊接的最大等效残余应力大都分布在支撑条端部油管附近。在不同焊接顺序下,在成对焊缝的焊接顺序下能够获得质量更好的接头;在不同焊接速度下,在保证焊料填充和焊缝形貌的基础上,可以适当提升焊接速度来保证焊接质量。

       

      Abstract: A finite element analysis of the residual welding stresses in the annular support structure of the oil pipe inside the adjustable pitch blade shaft was conducted. A finite element model of the annular support oil pipe welding was established,utilizing a four-ellipsoid heat source model and the birth-and-death element technique to simulate the thermal input during welding. The finite element model was validated by comparing the simulation results of the welding stress field with experimental test data. The investigation focuses on examining the impact of welding-related parameters(such as welding sequence and welding speed) on the residual welding stresses. The results indicate that the maximum equivalent residual stresses of the welding of the oil pipe inside the shaft are predominantly distributed near the oil pipe at the ends of the support strips. The investigation on welding factors reveals that under different welding sequences, a better-quality joint can be achieved when welding is performed in pairs. Additionally, by ensuring adequate filler material and weld appearance, the welding speed can be increased appropriately to maintain welding quality.

       

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