焊后碾压对X80钢焊接接头CGHAZ组织及性能的影响

    Effects of Post-welding Milling on CGHAZ Microstructure and Properties of X80 Steel Welded Joints

    • 摘要: 焊后塑性变形可改善接头残余应力分布,提高接头韧性。通过对比分析X80钢多层多道焊接头在焊态、焊后450℃和650℃碾压3种状态下CGHAZ组织形态、晶粒尺寸及取向、应力分布、韧性和断口形貌,探寻焊后碾压对改善X80管线钢接头组织性能的影响规律。结果表明:随着焊后碾压进行,CGHAZ区针状铁素体的数量逐渐增加,且形状不规则,晶粒受到一定的变形以及晶粒的均匀性受到改善;焊后碾压能一定程度上细化晶粒尺寸,随着焊后碾压温度升高,CGHAZ内晶粒的局部取向差平均值逐渐增加,小角度晶界的含量逐渐下降,大角度晶界的含量逐渐上升;经焊后碾压,焊接接头的冲击韧性均提高,断口上韧窝的密度有所增加,为明显的韧性断裂;焊后碾压能减小残余应力,同时使残余拉应力变为残余压应力,从而改善接头残余应力分布。

       

      Abstract: Post-weld plastic deformation can improve the joint residual stress distribution and joint toughness. By comparing the law of CGHAZ tissue form, grain size and orientation, stress distribution, toughness and fracture morphology of X80 steel in welding, post-welding at 450 ℃ and 650 ℃ states, the influence of post-welding rolling on improving the organizational performance of steel joints of X80 pipeline was explored. The experimental results show that: with the post-weld milling, the number of acicular ferrite in the CGHAZ area gradually increases, and the shape is irregular. The grains are subjected to some deformation as well as the uniformity of the grains is improved. Post-weld milling can refine the grain size to a certain extent, with the increase of the post-weld milling temperature, the average value of the local orientation difference of the grains in the CGHAZ is gradually increased, the content of the small-angle grain boundaries is gradually decreasing, and the content of the large-angle grain boundaries is gradually increasing. After post-weld milling, the impact toughness of the welded joints is reduced, the stress distribution and fracture morphology are improved. The impact toughness of the welded joints is improved by post-welding milling, and the density of the toughness nests on the fracture is increased,which is an obvious toughness fracture. Post-welding milling can reduce the residual stress, and make the residual tensile stress become residual compressive stress, which can improve the distribution of residual stresses in the joint.

       

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