海工钢埋弧增材构件沉积层/基材界面的组织特征及力学性能

    Interfacial Microstructural Characteristics and Mechanical Properties of Deposition Layer/Substrate of Marine Steel Component Fabricated by Submerged Arc Additive Manufacturing

    • 摘要: 采用埋弧增材制造工艺在EH36海工钢基体上制备了低碳钢增材构件,并系统研究了基材/直壁墙界面的微观组织与力学性能。结果表明,直壁墙的微观组织主要由块状铁素体+珠光体构成,EH36基材受到增材热影响,形成过热区、重结晶区和不完全重结晶区。直壁墙的显微硬度为180~220 HV1,显微硬度分布较均匀;基材的碳含量较高,导致基材热影响区的硬度略高于直壁墙。基材-直壁墙界面的力学性能表现出一定的各向异性,横向和纵向界面试样的抗拉强度分别为474 MPa和486 MPa,伸长率分别为50%和39%,横、纵界面试样的抗拉强度可达到基材的91%和93%。基材-直壁墙界面具有良好的冶金结合,纵向界面拉伸断裂在直壁墙处。横、纵界面试样的冲击功分别为160、203 J,横界面试样的冲击功略低,这主要与热影响区不均匀的微观组织特征有关。

       

      Abstract: Low carbon steel components were fabricated by SAAM(submerged arc additive manufacturing) on EH36marine steel, and the interfacial microstructural characteristics and mechanical properties of the substrate-straight wall were studied systematically. The results show that the microstructure of the straight wall is mainly composed of PF(polygonal ferrite)+ P(pearlite). EH36 substrate is subjected to the thermal cycling of additive manufacturing process, resulting in the formation of OZ(overheated zone), RZ(recrystal zone) and IRZ(incomplete recrystal zone). The straight wall with uniform microhardness distribution is 180 HV1-220 HV1, and higher carbon content of the substrate results in the hardness of HAZ(heat affected zone) slightly higher than that of straight wall. The tensile strength of transverse and longitudinal interface specimens is 474 MPa and 486 MPa, and the elongation is 50% and 39%, respectively, indicating the anisotropy of mechanical properties. The tensile strength of the transverse and longitudinal interface samples can reach 91% and 93%of the substrate. The longitudinal interface specimen fractures at the straight wall in the tensile test, which can confirm the good metallurgical bonding between the substrate and the straight wall. Impact energy of the transverse and longitudinal interface samples is 160 J and 203 J, respectively. The transverse interface sample with slightly lower impact energy is mainly related to the non-uniform microstructure characteristics of the HAZ.

       

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