微弧氧化工艺参数对镁合金耐蚀性能的影响研究

    Effect of Micro-arc Oxidation Process Parameters on Corrosion Resistance of Magnesium Alloy

    • 摘要: 针对可溶性镁合金井下工具在苛刻环境服役过程中,存在防腐性能较差,溶解速率可控性低等问题。采用微弧氧化工艺在AZ81合金表面制备氧化膜,利用微观形貌、XRD、膜层厚度以及电化学实验的表征方式,分析了电压、频率、占空比等工艺参数对其微弧氧化膜的耐腐蚀性能的影响。结果表明,当微弧氧化电压为350 V、频率为500 Hz、占空比为10%时,微弧氧化膜层厚度为15.2 μm,表面均匀;腐蚀电位为-1.39 V、腐蚀电流密度为1.17 μA·cm-2、极化电阻为16054.64 Ω·cm2、电荷转移电阻为5012 Ω·cm2。腐蚀电流密度与基体相比降低了两个数量级,微弧氧化膜耐腐蚀性能得到大幅度提升。

       

      Abstract: Soluble magnesium alloys, as downhole tool materials, face problems such as poor corrosion resistance and low controllability of dissolution rate during service in harsh environments. Micro-arc oxidation process was used to prepare oxide film on the surface of AZ81 alloy. The effects of voltage, frequency and duty cycle process parameters on the corrosion resistance of micro-arc oxidation film were analyzed by characterization of micro-morphology, XRD, film thickness and electrochemical experiments. The results show that when the micro-arc oxidation voltage is 350 V, the frequency is 500 Hz and the duty cycle is 10%, the thickness of the micro-arc oxidation film is 15.2 μm and the surface is uniform; the corrosion potential is -1.39 V, the corrosion current density is 1.17 μA·cm-2, the polarization resistance is 16054.64 Ω·cm2, and the charge transfer resistance is 5012 Ω·cm2. The corrosion current density is reduced by two orders of magnitude compared with the substrate, and the corrosion resistance of the micro-arc oxidation film is greatly improved.

       

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