CMT增材制造高强钢的工艺参数影响分析

    Analysis on Influence of Process Parameters on High-strength Steel in CMT Additive Manufacturing

    • 摘要: 采用冷金属过渡技术(cold metal transfer,CMT)电弧增材制造了单道10层高强钢直壁件,探讨了送丝速度、焊接速度和层间冷却时间对成形件宽度、高度和成形精度的影响规律,研究了不同工艺参数下微观组织和拉伸性能的变化。结果表明:在送丝速度3.5 m/min、焊接速度300 mm/min、层间冷却时间60 s条件下,试样成形精度最高;随着送丝速度的增加,成形件的成形精度和高度呈现先增大后减小的趋势,宽度则逐渐增加,试样的横向、纵向抗拉强度均逐渐降低;成形件的宽度随焊接速度和层间冷却时间增加而减小,试样的横向、纵向抗拉强度则相反;相较于纵向抗拉强度,横向试样的抗拉强度和断后伸长率都更大,横向试样的韧窝数量相对较多,但尺寸较小,两者均为韧性断裂。提高送丝速度,成形件中部区域针状铁素体数量增加,粒状贝氏体含量减少;提高焊接速度或层间冷却时间,成形件中部区域针状铁素体数量减少,粒状贝氏体含量增加。

       

      Abstract: A single-pass 10-layer high-strength steel wall part was manufactured by CMT(cold metal transfer) arc additive manufacturing, and the influences of wire feeding speed, welding speed and interlayer cooling time on the width, height and forming accuracy of the formed parts were discussed. The variation of microstructure and tensile properties under different process parameters was also studied. The results show that the highest forming accuracy of the sample is achieved under the conditions of wire feeding speed 3.5 m/min, welding speed 300 mm/min and interlayer cooling time 60 s. With the increase of wire feeding speed, the forming accuracy and height of the formed piece first increase and then decrease, while the width gradually increases. The transverse and longitudinal tensile strength of the test sample decrease gradually. The width of the formed part decreases with the increase of welding speed and interlayer cooling time, while the tensile strength of the sample in transverse and longitudinal directions is opposite. Compared with the vertical tensile strength, the tensile strength and elongation after fracture of the transverse specimen are larger, and the number of dimples in the transverse specimen is relatively large, but the size is small. Both of them are tough fracture. Increasing the wire feeding speed increases the number of needle ferrite in the central region of the formed piece and reduces the content of granular bainite. Increasing the welding speed or interlayer cooling time decreases the number of needle ferrite in the central region of the formed piece and increases the content of granular bainite.

       

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