300M钢表面激光制备Ni45/Cr3C2/MoS2耐磨自润滑涂层性能研究

    Study on Wear-resistant Self-lubricating Ni45/Cr3C2/MoS2 Coatings Fabricated by Laser Cladding on 300M Steel

    • 摘要: 通过激光熔覆技术在300M钢表面制备了两种不同Cr3C2含量的Ni45/Cr3C2/镍包MoS2复合熔覆层。结果表明:随着Cr3C2含量的增加,熔覆层中的晶间CrxCy组织由细小球状棒状颗粒转变为长条状结构。由于硬质相颗粒的上浮、晶粒细化及晶间二次相CrxCy的生成,6%Cr3C2熔覆层的表层硬度为511 HV0.5,平均硬度为520.43 HV0.5;9%Cr3C2熔覆层的表层硬度为633 HV0.5,平均硬度为599.42 HV0.5。与300M钢基体相比,两种复合熔覆层的硬度均提高了370 HV0.5以上。由于Mo S2、CrxSy、Ni S等硫化物与部分分解的Cr3C2颗粒及二次生成的CrxCy硬质相颗粒的协同作用,6%Cr3C2熔覆层的平均摩擦系数为0.39736,9%Cr3C2熔覆层的平均摩擦系数为0.34104。在室温条件下,6%Cr3C2熔覆层的磨损率为1.41388×10-5mm3/(N·m),略高于9%Cr3C2熔覆层的磨损率1.19249×10-5mm3/(N·m)。两种熔覆层的主要磨损机制为轻微的磨粒磨损和氧化磨损。

       

      Abstract: Two types of Ni45/Cr3C2/nickel-coated MoS2 composite coatings with different Cr3 C2 contents were fabricated on the surface of 300M steel using laser cladding technology. The results indicate that with an increase in Cr3 C2 content, the intergranular CrxCystructures in the coatings transition from fine spherical and rod-like particles to elongated structures. Due to the flotation of hard phase particles, grain refinement, and the formation of intergranular secondary CrxCy phases, the surface hardness of the coating with 6%Cr3 C2 reaches 511 HV0.5 and the average hardness is 520.43 HV0.5, while the coating with 9%Cr3 C2 exhibits a surface hardness of 633 HV0.5 and an average hardness of 599.42 HV0.5. Both composite coatings show a hardness increase of over 370 HV0.5 compared to the 300M steel substrate. The synergistic effect of sulfides such as MoS2,CrxSy, Ni S, partially dissolved Cr3 C2 particles, and secondary CrxCy hard phase particles result in an average friction coefficient of 0.39736 for the coating with 6%Cr3 C2 and 0.34104 for the coating with 9%Cr3C2. At room temperature, the wear rate of the coating with 6%Cr3 C2 is 1.41388×10-5mm3/(N·m), slightly higher than 1.19249×10-5mm3/(N·m) of the coating with 9%Cr3C2.The primary wear mechanisms for both coatings are identified as mild abrasive wear and oxidative wear.

       

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