大口径厚壁HT700P铁镍基高温合金无缝管挤压数值模拟及试制

    Numerical Simulation and Trial Production of Extrusion of Large-diameter Thick-walled Fe-Ni Based Superalloy HT700P Seamless Pipe

    • 摘要: 开展了大口径厚壁HT700P铁镍基高温合金无缝管的挤压工艺数值模拟分析,并进行了试制。采用Gleeble-3500试验机测试HT700P铁镍基高温合金的高温流变应力曲线,在Deform软件中输入HT700P铁镍基高温合金的高温流变应力数据,建立了挤压数值模拟模型,对不同加热温度的挤压载荷力进行分析。模拟结果表明,当坯料加热温度为1170℃时,挤压载荷力不大于3.45万吨。结合数值模拟结果,选择1170℃为坯料加热温度,使用3.6万吨垂直挤压机完成1支材质为HT700P、规格尺寸为φ559 mm×80 mm×L(L≥3000 mm)的大口径厚壁无缝管挤压试制,一次性试制成功,实际挤压过程的最大载荷力为3.25万吨,管件产品内外表面光滑,无目视缺陷,为后续批量制造提供了基础技术支撑。

       

      Abstract: A n umerical simulation analysis was conducted for the extrusion of large-diameter thick-walled HT700P Fe-Ni based superalloy seamless pipe, and trial production was carried out. The high-temperature rheological stress curve of HT700P Fe-Ni based superalloywas measured using Gleeble-3500 experimental machine, and the high-temperature rheological stress data of HT700P Fe-Ni based superalloy were integrated into the Deform software, a numerical simulation model of the extrusion process was established to analyze the extrusion loading force at different heating temperatures. The simulation results show that when the billet heating temperature is 1170 ℃, the extrusion load force is not more than 34500 tons.Combined with the numerical simulation results, the billet heating temperature of 1170 ℃ was selected, and a 36000 tons vertical extrusion machine was used to complete the extrusion trial production of a large thick wall HT700P Fe-Ni based superalloy seamless pipe with the size of φ559 mm×80 mm×L(L≥3000 mm). The one-time trial production was successful,and the maximum loading force in the actual extrusion process was 32500 tons. The inner and outer surfaces of pipe fittings are smooth and without visual defects, which provides basic technical support for subsequent batch manufacturing.

       

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