SA516GR70/SA240TP304复合材料焊接试验研究及应用

    Experimental Research and Application of Welding of SA516GR70/SA240TP304 Composite

    • 摘要: 300MW亚临界电站锅炉高压除氧器采用SA516GR70/SA240TP304复合钢板材料制造。分别采用埋弧自动焊(SAW)+手工电弧焊(SMAW)和SMAW+CO2焊接工艺对复合板焊接过程中,均出现晶间腐蚀的现象,并造成在除氧气器工作时传热恶化的重要问题。针对该不锈钢复合材料的焊接性,分析其焊接的技术要点,制定钨极惰性气体电弧焊(GTAW)+SMAW焊接工艺方案,采用309-16奥氏体不锈钢焊材为过渡层,以合理的焊接坡口和工艺参数控制焊接线能量,降低焊缝合金元素的稀释与烧损。对焊缝进行RT无损检验、力学拉伸试验,采用扫描电镜(SEM)、能谱仪(EDS)和蓝点试验进行焊缝显微组织、元素扩散以及晶间腐蚀分析。结果表明:复合材料焊缝的力学性能优良,抗拉强度为727 MPa、屈服强度为321 MPa、断后伸长率为57.6%,异种金属熔合界面的化学成分及合金元素分布均匀,焊缝晶体结构之间具有良好的熔合性和耐晶间腐蚀性能,解决了因复合板焊接晶间腐蚀导致的传热恶化技术难题。

       

      Abstract: The high pressure deaerator of 300 MW sub-critical power plant boiler is made of SA516 GR70/SA240 TP304 composite steel plate material. The phenomenon of intergranular corrosion occurred in the welding process of composite plate by SAW +SMAW and SMAW +CO2, respectively, which caused the deterioration of heat transfer during the work of deaerator.Aiming at the weldability of the stainless steel composite material, the technical points in welding was analyzed, and the GTAW +SMAW welding process plan was determined. 309-16 austenitic stainless steel welding material was used as the transition layer, and the welding line energy was controlled with reasonable welding groove form and process parameters, so as to reduce the dilution and burning of alloy elements in the weld. RT non-destructive test and mechanical tensile test of the weld were carried out, scanning electron microscopy(SEM), energy spectrum(EDS) and blue dot test were used to analyze and study the microstructure, element diffusion and intergranular corrosion of the weld. The results show that: the composite weld has excellent mechanical properties, with the tensile strength of 727 MPa, yield strength of 321 MPa and elongation after fracture of 57.6%, respectively. The chemical composition and alloying elements of the dissimilar metal fusion interface are evenly distributed, and the crystal structure of the weld has good fusion properties and intergranular corrosion resistance, which can solve the technical problems of heat transfer deterioration caused by intergranular corrosion in the welding of composite plate.

       

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