工艺参数时变扰动与铸件缩松缺陷关联关系

    Correlation between Time-varying Disturbances of Process Parameter and Casting Shrinkage Defects

    • 摘要: 在熔模精密铸造实际过程中,型壳温度作为关键工艺参数在型壳转运过程中存在一定的时变扰动性,直接影响铸件的充型、凝固以及铸件的力学性能。以出口管为研究对象,探讨型壳转运时间对型壳温度、金属液凝固过程的影响以及与铸件缩松缺陷的关联关系。结果表明,型壳转运时间从0 s增加至720 s的过程中,主要缩松缺陷所在区域外的型壳表面温度从预热的950℃降至524℃,缩松缺陷总数量增加5倍,总体积增大284.3%。转运过程中型壳温度下降,不同壁厚处内外侧温差增大,温度分布不均匀,导致在浇注过程中型壳与金属液之间的温差增大,铸件凝固时间缩短,内部补缩不足,使得缩松缺陷的体积和数量均增加。

       

      Abstract: In the actual process of precision investment casting, the shell temperature is a key process parameter, which has a certain time-varying disturbance during the transfer of shell, and directly affects the filling, solidification and mechanical properties of castings. Taking the outlet pipe as the research object, the influence of shell transfer time on shell temperature and metal liquid solidification process, and the correlation between shell transfer time and casting shrinkage and porosity defects were discussed. The results indicate that as the shell transfer time increases from 0 s to 720 s, the surface temperature of the shell outside the main shrinkage defect areas decreases from the preheated 950 ℃ to 524 ℃, leading to a five times of increase in the total number of shrinkage defects and a 284.3% increase of total volume. During the transfer process, the temperature of the shell decreases, and the temperature difference between the inside and outside of different wall thicknesses increases, resulting in the temperature difference between the shell and the metal liquid during the pouring process. The solidification time of the casting is shortened,the internal undercooling is insufficient, and the volume and quantity of shrinkage and porosity defects are increased.

       

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