铜镍合金/T2铜异种金属激光-电弧复合填丝焊接接头组织性能研究

    Study on Microstructure and Properties of Laser-arc Composite Filler Welded Joint of Copper-nickel Alloy/T2 Copper Dissimilar Metals

    • 摘要: 针对稠油油田开采过程中长水平井下大功率油井加热电缆材料的连接问题,采用激光-电弧复合焊接工艺,通过填充纯镍焊丝实现铜镍合金与T2铜异种金属的焊接。对焊接接头的微观组织和力学性能进行分析。结果表明:采用激光-电弧复合填丝焊接能够获得成形良好、无气孔和无未熔合等焊接缺陷的焊接接头;T2铜侧和铜镍合金侧组织主要以块状的等轴晶为主,焊缝区域以柱状晶为主;铜原子向熔合区扩散的速度大于镍原子向铜母材侧扩散的速度,两者之间无限固溶,不形成金属间化合物;试样拉伸断裂位置发生在铜母材侧,表明接头的强度高于铜母材的强度;焊接接头焊缝区域的固溶强化现象导致铜镍合金至铜侧的硬度呈先增大后降低的趋势。

       

      Abstract: In view of the connection problem of high-power well heating cable materials in long horizontal wells during heavy oil field exploitation, laser-arc composite welding technology was adopted to realize the welding of copper-nickel alloy and T2 copper dissimilar metals by filling pure nickel welding wire. The microstructure and mechanical properties of the welded joint were analyzed. The results show that the welded joint with good shape, no porosity and no unfused welding defects can be obtained by using laser-arc composite filling wire welding. The microstructure of T2 copper side and copper-nickel alloy side are dominated by massive equiaxed crystals, and the weld area is dominated by columnar crystals. The diffusion rate of copper atom to the fusion zone is greater than that of nickel atom to the copper base material side, and the intermetallic compound is not formed between the two elements. The tensile fracture of the sample occurs on the copper base material side, indicating that the strength of the joint is higher than that of the copper base material. The solid solution strengthening phenomenon in the welded joint area leads to the trend of hardness from copper-nickel alloy to copper side increasing first and then decreasing.

       

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