冷喷涂金属颗粒沉积行为的数值模拟分析方法进展

    Advances in Numerical Simulation Methods for Deposition Behavior of Cold-sprayed Metal Particles

    • 摘要: 冷喷涂技术应用领域广泛,且随着技术的进步,其应用范围和深度不断扩展。为了确保冷喷涂部件的质量和力学性能,观察分析冷喷涂金属颗粒间的结合状态是最直接的方法,但是金属颗粒变形发生的时间比较短。通常通过显微镜观察沉积状态下的颗粒截面来进行实验分析。为了更深入研究冷喷涂技术过程中的动态现象,数值模拟提供了一种有效的替代手段。综述了6种不同的模拟方法,分析了各种模拟方法的优缺点以及适用性,其中有限元模拟的结果受网格划分的影响很大,网格描述烦琐,容易产生畸变,光滑粒子流体动力学(SPH)和分子动力学(MD)方法有效避免了网格畸变。

       

      Abstract: Cold spray technology is used in a wide range of applications, and with the advancement of technology, the scope and depth of its application are constantly expanding. In order to ensure the quality and mechanical properties of cold-sprayed parts, it is the most direct way to observe and analyze the bonding state between cold-sprayed metal particles, but the deformation of metal particles occurs for a relatively short time, and detailed experimental analysis is usually carried out by observing the cross-section of particles in the deposition state with a microscope. In order to study the dynamics of cold spray technology in more details, the numerical simulation provides an effective alternative. Six different simulation methods were reviewed, and the advantages, disadvantages and applicability of various simulation methods were analyzed, among which the results of finite element simulation were greatly affected by meshing, the mesh description was cumbersome and easy to produce distortion, and the SPH and MD methods effectively avoid the mesh distortion.

       

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