PCB组件的热风回流焊工艺数字化建模与传热机理研究

    Digital Modeling and Heat Transfer Mechanism of Heat Air Reflow Soldering of PCB Assembly

    • 摘要: 热风回流焊工艺的数字化建模研究对于获得印制电路板(PCB)组件的温度分布,揭示PCB组件焊接过程中的传热机理,以及推动热风回流焊工艺数字化发展具有重要意义。提出了一种对热风回流焊工艺过程的数字化建模方法,利用动网格方法实现了对PCB组件经由传送带输送过程的模拟,并建立了全工艺的自动化仿真流程。结果表明,热风回流炉主要通过对流传热的方式实现对PCB组件的焊接,在PCB组件上的器件分布密度和位置会影响PCB板的传热效率。通过对焊球、引脚等器件连接结构温度变化的分析发现,球栅阵列封装形式的器件在热风回流焊接过程中更易出现焊接温度不达标的工艺问题。

       

      Abstract: The research on digital modeling of heat air reflow soldering process is of great significance for obtaining the temperature distribution of PCB assembly, revealing the heat transfer mechanism in the soldering process of PCB assembly,and promoting the digital development of heat air reflow soldering process. A digital modeling method for heat air reflow soldering process was proposed. The process of PCB assembly being transported by conveyor belt was simulated by using the dynamic mesh method, and the automatic simulation flow of the whole process was established. The results show that the PCB assembly is welded by convection heat transfer, and the distribution density and position of the assembly on the PCB assembly affect the heat transfer efficiency of the PCB. Through the analysis of the temperature change of the connection structure of the solder ball and pin, it is found that the substandard soldering temperature of the device in the form of the ball grid array package is more likely to occur in the process of heat air reflow soldering.

       

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