激光冲击强化导管焊接接头残余应力研究

    Research on Residual Stresses in Welded Joints of Tubes Enhanced by Laser Shock Peening

    • 摘要: 导管焊接接头在焊缝处会产生有害的残余拉应力,显著降低导管焊接接头的疲劳寿命。为了提高焊接接头疲劳寿命,一般采用动态冲击方法对焊接区表面改性,调整残余应力大小和分布。针对某型火箭发动机煤油一级泵出口导管的焊接区域,采用双椭球热源模型模拟焊接热源,采用生死单元法模拟焊缝的形成,得到导管焊接区残余应力分布。接着采用激光冲击强化技术对焊接区域进行表面强化,通过有限元数值模拟对焊接导管激光冲击强化前后的残余应力和变形进行了研究。研究发现激光冲击强化后,焊接导管表面大部分区域残余拉应力大幅减小,局部区域甚至转变为有益的残余压应力,有望显著提高导管焊接接头疲劳寿命。

       

      Abstract: The welded joints of ducts often generate harmful residual tensile stresses at the weld seam, significantly reducing the fatigue life of the duct welds. To improve the fatigue life of the welded joints, dynamic impact methods are generally employed to modify the surface of the weld zone, adjusting the magnitude and distribution of residual stresses. The residual stress distribution in the welding area of a duct at the outlet of a rocket engine kerosene stage 1 pump was investigated. A double-ellipsoid heat source model was used to simulate the welding heat input, and the birth-and-death element method was employed to simulate the formation of the weld seam. The residual stress distribution in the welding zone was then obtained. Subsequently, laser shock peening was applied to the surface of the welding zone for surface enhancement.Finite element numerical simulations were performed to study the residual stress and deformation of the welded duct before and after laser shock peening. The results show that after laser shock peening, the residual tensile stress in most areas of the duct surface is significantly reduced, and some local areas even exhibit beneficial compressive residual stresses. This has the potential to significantly improve the fatigue life of the welded joint of the duct.

       

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