工艺调控对Ti-6.5Al-2Zr-1Mo-1V激光熔化沉积层的影响机制研究

    Study on Influence Mechanism of Process Modulation on Ti-6.5Al-2Zr-1Mo-1V Laser Melting Deposition Layer

    • 摘要: 研究了工艺调控对激光熔化沉积Ti-6.5Al-2Zr-1Mo-1V(TA15)钛合金沉积层质量的影响机制,通过OM显微镜、有限元模拟对成形试样的几何样貌、搭接率、稀释率进行分析。结果表明:当送粉速率从500、600、700到800 g/h逐渐提高,试样层厚逐渐变大,沉积道各处逐渐出现未熔粉末;有限元结果表明,激光功率P、扫描速度v对熔池温度作用明显,其中在提高激光功率时熔池“拖尾”大幅变化,熔宽变化趋势与实际一致,数值略大于测量值;多道搭接实验中,当轨迹间距由3.2 mm降低至2.4 mm时,道间塌陷发生平直化并逐渐变成突起;测量稀释率时发现,送粉速率主要通过影响层厚来改变稀释率,而Pv则是通过改变熔化深度而影响稀释率。通过总结沉积层几何形貌、搭接率、稀释率随参数的变化趋势,发现使用5000 W功率搭配1200 mm/min的扫描速度、500 g/h的送粉速率、2.8 mm的轨迹间距时,可以获得打印质量最为稳定的沉积层。

       

      Abstract: The influence mechanism of process regulation on the quality of the deposited layer of TA15 titanium alloy by laser melting deposition was investigated, and the geometrical appearance, overlap rate and dilution rate of the formed specimens were analyzed by OM microscope and finite element simulation. The results show that: when the powder feeding rate is gradually increased from 500, 600, 700 to 800 g/h, the layer thickness of the specimen gradually becomes larger, and the unmelted powders gradually appear in various places of the deposition channel; the finite element results show that laser power P and scanning speed v play an obvious role in the melting pool temperature, and the melting pool “tail dragging”changes dramatically when the laser power is increased, and the melting width change trend is in line with actual value, and the value is slightly larger than the measured value; in the multi-channel lap test, when the track spacing is reduced from 3.2 mm to 2.4 mm, the inter-channel collapse is flattened and gradually becomes protruding. During measuring of the dilution rate, it is found that the powder feeding rate mainly affects the layer thickness to change the dilution rate, while P and v mainly affect the melt depth. By summarizing the variation trend of deposition layer geometry, overlap rate and dilution rate with parameters, it is found that the deposition layer with the most stable printing quality can be obtained when 5000 W power,1200 mm/min scanning speed, 500 g/h powder feeding rate and 2.8 mm trajectory spacing are used.

       

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