SMRT处理镁合金的微观组织演化与强韧性分析

    Microstructure Evolution and Strength-toughness Analysis of Magnesium Alloy Treated by SMRT

    • 摘要: 为了研究梯度结构对镁合金强度与塑性的影响,采用表面机械滚压(SMRT)技术制备表层具有晶粒梯度结构的镁合金AZ31。所制备的梯度结构镁合金的梯度层厚度约为900μm,晶粒尺寸从3.5μm增大到120μm,梯度层面积约占20%。单轴拉伸与压缩加载试验表明,相对于初始态镁合金AZ31,梯度结构镁合金的强度和延展性都得到了提升。微观组织分析表明,晶粒细化以及在粗晶和细晶交界处残余孪晶,有效阻碍位错运动,从而提高了材料的强度。试样在拉伸和压缩后,发现大晶粒产生孪晶较多,而边缘晶粒由于尺寸小,发生孪生变形所需应力较大,几乎没有孪晶产生,显然是强度提高的原因之一。拉伸断口呈现韧性断裂形貌,韧窝呈现梯度分布,韧窝直径随深度增加逐渐变大。压缩断口呈现解理断面形貌,梯度层的细晶抑制了裂纹萌生和扩展,有利于梯度结构镁合金韧性的提高。

       

      Abstract: To investigate the influence of gradient structure on the strength and plasticity of magnesium alloy, the magnesium alloy AZ31 with a grain gradient structure was fabricated by the surface mechanical rolling technique(SMRT).The gradient layer of the fabricated magnesium alloy has an approximate thickness of 900 μm, with grain sizes ranging from 3.5 μm to 120 μm, and the gradient layer constitutes about 20% of the total area. Uniaxial tensile and compressive loading tests demonstrate that the strength and ductility of the graded magnesium alloy are significantly enhanced compared to the original magnesium alloy AZ31. Microstructural analysis indicates that grain refinement and the presence of residual twins at the interface between coarse and fine grains effectively hinder dislocation movement, thereby contributing to the material's increased strength. Following tensile and compressive testing, it is observed that larger grains tend to generate a greater number of twins, whereas the smaller edge grains require higher stress levels for twinning deformation, resulting in minimal twin formation. This phenomenon is a key factor contributing to the observed increase in strength. The tensile fracture surface presents a tough fracture morphology, and the dimples show a gradient distribution. The diameter of the dimples gradually increases with the depth. The compressive fracture surface presents a cleavage fracture morphology, and the fine grains in the gradient layer inhibit the initiation and propagation of cracks, which is beneficial to the toughness improvement of the gradient structure magnesium alloy.

       

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