Tandem双丝共熔池窄坡口管道焊接平焊工艺研究

    Study on Flat Welding Process of Narrow Bevel Pipe in Tandem Dual Wire Co-melt Pool

    • 摘要: Tandem双丝焊接技术是提高焊接效率的有效方式之一。针对目前管道焊接效率低、焊接时侧壁与母材融合不好、焊缝成型质量不稳定等问题,提出了Tandem双丝共熔池窄坡口焊接的工艺方法。以X65钢材为实验母材,基于Minitab的田口方法开展焊接实验,探究送丝速度、焊接速度及弧长修正的不同工艺参数组合对焊缝成形的影响规律。结果表明:当送丝速度vf=4.4 m/min、焊接速度vw=26 cm/min、弧长修正η=8%时可得到成形良好的焊缝。该研究也为后续Tandem双丝共熔池窄坡口管道全位置焊接奠定基础。

       

      Abstract: Tandem dual-wire welding technology is one of the effective welding methods to improve welding efficiency. Aiming at the current problems of low pipeline welding efficiency, poor fusion of sidewall and base material during welding, and unstable weld molding quality, the process method of Tandem dual-wire co-melt pool narrow bevel welding was proposed. X65 steel as the test base material, based on Minitab's Taguchi method to carry out the entire welding test, the influence of the combination of wire feeding speed, welding speed and arc length correction of the process parameters on the weld forming law were explored. The results show that, a well-formed weld can be obtained when the wire feeding speed is vf=4.4 m/min, the welding speed is vw=26 cm/min and the arc length correction is η=8%. This study also lays the foundation for the subsequent all-position welding of narrow beveled pipes with Tandem dual-wire co-melt pool.

       

    /

    返回文章
    返回