不同厚度Inconel 825镍基合金与321不锈钢激光焊接工艺及接头组织性能研究

    Laser Welding Process, Microstructure and Mechanical Properties of Inconel 825 Nickel-based Alloy/AISI 321 Stainless Steel Joints with Different Thickness

    • 摘要: 采用激光焊方法对3 mm厚与6 mm厚两种规格的Inconel 825镍基合金与321不锈钢试板进行焊接试验,研究了焊接工艺参数对焊缝成形的影响,分析了焊接接头的微观组织与力学性能。结果表明:对于3 mm厚试板,应适当降低焊接速度,增加气体溢出时间以消除冶金型气孔,激光功率3 kW、焊接速度1.7 m/min、离焦量0 mm、垂直焊接时可获得成形良好的焊缝;对于6 mm厚试板,应提高激光功率及离焦量,增加小孔稳定性来消除工艺型气孔,激光功率8 kW、焊接速度1 m/min、离焦量+3 mm、焊枪后倾6°焊接时可获得成形良好的焊缝。焊缝区组织为树枝晶状Fe-Ni-Cr基固溶体以及少量弥散分布的富Ti析出相,热影响区晶粒几乎没有长大。两种材料的焊接接头具有良好的抗拉强度与塑性,断裂方式为韧性断裂,且激光焊接的快速冷却致使碳化物析出不充分是导致焊缝区硬度较母材低的主要原因。

       

      Abstract: The laser welding tests on 3 mm-thick and 6 mm-thick of Inconel 825 nickel-based alloy/AISI 321 stainless steel plates joints were studied. The influence of welding parameters on the weld formation was investigated, and the microstructure and mechanical properties of the welded joints were analyzed. The results indicate that for the 3 mm-thick test plate, the welding speed should be appropriately reduced, the gas escape time should be prolonged to eliminate the metallurgical type porosity. A well-formed weld can be obtained on vertical welding position with the laser power of 3 kW, the welding speed of 1.7 m/min and the defocus of 0 mm. For the 6 mm-thick test plate, the laser power and defocus should be increased, and the stability of the key-hole should be enhanced to eliminate the process type porosity. A well-formed weld can be obtained with the welding gun tilted back by 6°, the laser power of 8 kW, the welding speed of 1 m/min, and the defocus of +3 mm. The microstructure in the weld zone is dendritic Fe-Ni-Cr-based solid solution and a small amount of dispersed Ti-rich precipitates, and the grains in the heat affected zone hardly grow. The dissimilar welded joints of the two materials possesses good tensile strength and plasticity, and the fracture mode is ductile fracture. The rapid cooling of laser welding leads to insufficient carbide precipitation, which is the main cause for the lower hardness of the weld zone compared to the base material.

       

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