原位微锻激光定向能量沉积工艺中的温度场在线预测模型

    Online Prediction Model of Temperature Field Evolution for In-situ Micro-forging Laser Directed Energy Deposition Process

    • 摘要: 在金属材料激光增材制造过程中,预测出热历史的变化,可有效地提高成形质量,确保成形零件的尺寸高精度。采用网格激活和边界调整的有限差分方法,建立了能在线预测激光定向能量沉积(laser directed energy deposition,LDED)温度场随时间和空间变化的三维瞬态数学模型。预测出熔池中心温度和熔池中心后方不同处的温度。最后通过沉积实验对模型计算出的温度进行了验证,模拟耗时仅为实际加工时间的83.5%。

       

      Abstract: Predicting the variation of thermal history during laser additive manufacturing of metallic materials can effectively improve the forming quality and ensure the high dimensional accuracy of formed parts. A three-dimensional transient mathematical model that can predict the temperature field of laser directed energy deposition(LDED) with time and space online was established by using the finite difference method with grid activation and boundary adjustment. The temperature at the center of the melt pool and the temperatures at different places behind the center of the melt pool were predicted. Finally, the temperature calculated by the model is verified by deposition experiments, and the simulation time is only 83.5% of the actual processing time.

       

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