基于新特征函数的混合射流强化表面残余应力场预测模型

    Prediction Model of Residual Stress Field of Mixed Jet Strengthened Surface Based on New Characteristic Function

    • 摘要: 探究混合射流强化工艺对18CrNiMo7-6渗碳钢表面残余应力场的影响,获得工艺参数与表面残余应力场的预测模型。基于特征参数和余弦函数提出了一种新的表面残余应力场的表征形式,特征参数包括表面残余应力、最大残余应力、最大残余应力层深和残余应力层深;进而通过Box-Behnken Design(BBD)实验设计,研究了丸粒直径、压力和移速这3个工艺参数对表面残余应力场的4个特征参数的影响,使用Design-Expert软件对数值进行拟合,建立特征参数的回归方程,实现表面残余应力场的预测。实验表明,预测值与实验值之间决定系数大于0.95,平均相对误差均小于10%,验证了该预测模型的准确性。

       

      Abstract: The effect of mixed jet intensification on the surface residual stress field of 18 CrNiMo7-6 carburized steel was investigated. A prediction model for process parameters and surface residual stress field was developed. Firstly, a new characterization form of surface residual stress field was proposed based on characteristic parameters and cosine function,including surface residual stress, maximum residual stress, maximum residual stress layer depth and residual stress layer depth.A Box-Behnken Design(BBD) experimental framework was employed to analyze the effects of three process parameters(shot diameter, peening pressure, and moving velocity) on the four characteristic parameters. Using numerical fitting via Design-Expert software, regression equations for the characteristic parameters were derived, enabling the prediction of the surface residual stress field. Experimental results show that the coefficient of determination between predicted and experimental values exceeds 0.95, with the mean relative errors consistently remaining below 10%, thereby verifying the accuracy of the predictive model.

       

    /

    返回文章
    返回