超声铸造制备双尺寸TiC颗粒增强2219Al复合材料的组织及性能研究

    Microstructure and Properties of 2219Al Composite Reinforced with Double Sized TiC Particles Prepared by Ultrasonic Casting

    • 摘要: 在颗粒增强铝基复合材料制备过程中,存在颗粒分布不均、团聚严重、颗粒/基体润湿性差、微观组织存在多重收缩和孔隙等问题,严重影响材料性能。采用尺寸为1μm和50 nm的双尺寸Ti C颗粒作为增强相,以2219铝合金为基体,通过超声铸造法制备高性能复合材料。研究了复合材料的微观组织、力学性能、硬度和摩擦磨损性能。结果表明,微米颗粒作为纳米颗粒的载体,使纳米颗粒粘黏或吸附环绕在微米颗粒周围,微纳混合颗粒均匀分散在复合材料基体中,只有部分聚集。双尺寸颗粒增强复合材料的极限抗拉强度、屈服强度和硬度分别为245 MPa、116 MPa和137HV,比基体铝合金高114.9%、123.1%和104.4%。不同载荷下,双尺寸颗粒增强复合材料的磨损体积和摩擦系数均最低。双尺寸颗粒增强的复合材料拉伸断口具有更多的撕裂棱和韧窝,表现出更高的韧性。奥罗万强化是双尺寸颗粒增强铝基复合材料最主要的强化机制。

       

      Abstract: In the preparation process of particle reinforced aluminum matrix composites, there are problems such as uneven particle distribution, severe agglomeration, poor particle/matrix wettability and multiple shrinkage and porosity in the microstructure, which seriously affects the performance of the material. Double sized Ti C particles with a size of 1 μm and 50 nm were used as the reinforcing phase, and 2219 Al alloy was used as the matrix to prepare high-performance composites by ultrasonic casting method. The microstructure, mechanical properties, hardness and friction and wear properties of the composites were studied. The results show that the micron particles serve as carriers for nanoparticles, which enables nanoparticles to adhere to the periphery of micrometer particles. The dual sized mixed particles are basically uniformly dispersed in the matrix, with only partial aggregation. The ultimate tensile strength, yield strength and hardness of the composite material reinforced with double sized particles are 245 MPa, 116 MPa and 137 HV, respectively, which are 114.9%, 123.1% and 104.4% higher than those of the base aluminum alloy. The composites reinforced with double sized particles under different loads have the lowest wear volume and friction coefficient. The tensile fracture of the composite reinforced by double sized particles has more tearing edges and dimples, which shows higher toughness. The orowan strengthening is the most important strengthening mechanism of the composites reinforced by double sized Ti C particles.

       

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