铝合金表面防护与喷涂技术研究进展

    Research Progress of Surface Protection and Spraying Technology on Aluminum Alloy

    • 摘要: 铝合金具有比强度高、延展性好、导热性优良等特点,被广泛应用在汽车、轨道交通、航空航天、5G通讯等领域。然而,铝合金表面硬度低、耐磨性差、易腐蚀等缺点限制了其在复杂承载与腐蚀工况下的应用。采用喷涂技术在铝合金表面制备防护层是提高其耐磨、耐蚀性能的方法之一。对铝合金表面喷涂技术的研究进展进行了综述,主要包括等离子喷涂、电弧喷涂、高速氧(空气)燃料喷涂和冷喷涂。对比了几种喷涂技术在铝合金表面制备的涂层内部缺陷、结合强度、耐磨性能与耐蚀性能,总结了各喷涂技术在铝合金表面制备涂层时的优缺点及适用场景,指出了这几种喷涂技术在制备涂层中存在的问题以及解决方案。最后对铝合金表面喷涂技术的发展方向进行了展望。

       

      Abstract: Aluminum alloys have been widely used in automotive, rail transportation, aerospace and 5G communications due to their high specific strength, superior ductility and excellent thermal conductivity. However, their low surface hardness, poor abrasion resistance and susceptibility to corrosion limit the application of aluminum alloys in environments with complex loads and corrosive conditions. One of the methods to enhance the wear resistance and corrosion resistance of aluminum alloy is to prepare a protective layer on its surface using spraying technologies. The research progress of spraying technologies for aluminum alloy surfaces was reviewed, primarily focusing on plasma spraying, arc spraying, high velocity oxygen(air) fuel spraying and cold spraying. The internal defects, bonding strength, wear resistance and corrosion resistance of the coatings prepared by these techniques on aluminum alloy surface were compared, the advantages, disadvantages and applicable scenarios of each spraying technology for coating preparation on aluminum alloys were summarized, and the existing problems and the solutions of spraying technologies in the preparation of coatings were pointed out. Finally, the future development directions for spraying technologies on aluminum alloy surface were discussed.

       

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