20 mm厚TC4ELI钛合金双枪激光-MIG复合焊接头组织与性能研究

    Microstructure and Properties of 20 mm Thick TC4ELI Titanium Alloy Welded Joint by Dual-torch Laser-MIG Hybrid Welding

    • 摘要: 研究了20 mm厚TC4ELI钛合金板双枪激光-MIG复合焊接技术,获得了20 mm厚TC4ELI板焊接接头,研究了接头的金相组织、力学性能和工艺性能。结果表明:双枪激光-MIG复合焊接可以获得满足探伤标准I级要求的TC4ELI钛合金焊接接头。接头焊缝区微观组织为针状马氏体α'相和针状α相,以及少量晶间β相。接头上部热影响区出现了连续清晰的晶界及魏氏组织;接头中部热影响区晶界不清晰,晶界内的组织细化,β转变组织被拉长为更细长的针状α相,在β晶界处平行排列,表现为α集束。接头上部熔合线区处出现粗大α相,存在稳定的网篮组织;接头中部熔合线区形成长宽比更高的针状α相,形成的网篮组织比较狭长。接头上部和中部的平均抗拉强度高于母材强度;在焊接接头打底层和填充层中,焊缝的平均硬度大于母材和热影响区;接头弯曲性能合格,工艺性能尚可。

       

      Abstract: The dual-torch laser-MIG hybrid welding process of 20 mm thick TC4 ELI titanium alloy plate was investigated, and the welded joint of 20 mm thick TC4 ELI plate was fabricated. The microstructure, mechanical properties and process performance of the welded joint were systematically studied. The results indicate that the dual-torch laser-MIG hybrid welding can produce TC4 ELI titanium alloy welded joint that meet the standard Grade I requirement. The microstructure of the weld zone consists of needle-like martensitic α' phase, needle-like α phase, and a small amount of intergranular β phase. In the upper heat-affected zone(HAZ), continuous, well-defined grain boundaries and Widmanstätten structures are observed.The middle HAZ exhibits unclear grain boundaries, with refined microstructures; the β-phase transformation structures are elongated to finer needle-like α phases, which aligns parallel to the β grain boundaries, forming α bundles. In the upper fusion line, coarse α phases and stable basketweave structures are present, while in the middle fusion line, the needle-like α phases exhibits a high aspect ratio, resulting in a narrower basketweave pattern. The average tensile strength of the joint in the upper and middle regions is higher than that of the base material. The hardness of the weld zone in the backing layer and filler layer is also bigger than that of the base material and HAZ. The bending performance of the joint is qualified, and the overall process performance is acceptable.

       

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