采用带扰流板蛇形通道制备Al-20%Si合金的组织和力学性能

    Microstructure and Mechanical Properties of Al-20%Si Alloy Prepared by Serpentine Channel with Spoiler

    • 摘要: 采用带扰流板蛇形通道的半固态浇注法制备Al-20%Si合金,研究浇注温度对Al-20%Si合金微观组织和力学性能的影响,借助有限元软件研究合金浆料在浇注通道内的流动状态。结果表明,Al-20%Si合金的微观组织由初生Si和Al-Si共晶体两相组成,通过带扰流板蛇形通道制备的Al-20%Si合金中初生Si晶粒的平均尺寸小于无扰流板中初生Si的平均尺寸。随着浇注温度从730℃降到700℃,Al-20%Si合金中初生Si晶粒的平均尺寸逐渐减小,合金的抗拉强度和断后伸长率逐渐增大。当浇注温度为700℃时,Al-20%Si合金中初生Si晶粒的平均等效直径为22.4μm,抗拉强度为314.2 MPa。在浇注过程中蛇形通道和扰流板对合金浆料产生双重搅拌效应,增加了合金中初生Si的形核数量,最终细化了Al-20%Si合金中的初生Si晶粒。

       

      Abstract: Al-20% Si alloy was prepared by semi-solid casting using serpentine channel with spoiler. The effect of casting temperature on the microstructure and mechanical properties of Al-20% Si alloy was studied. The flow state of the alloy slurry in the channel was simulated using finite element software. The results indicate that the microstructure of Al-20% Si alloy consists of two phases: primary Si and Al-Si eutectic phase. The average size of primary Si in Al-20% Si alloy prepared by serpentine channel with spoiler is smaller than that without spoiler. As the casting temperature decreases from 730 ℃ to 700℃, the average size of primary Si grains gradually decreases, and the tensile strength and the elongation of Al-20%Si alloy gradually increase. At a pouring temperature of 700 ℃, the average equivalent diameter of primary Si in Al-20% Si alloy is 22.4 μm, and the tensile strength is 314.2 MPa. During the pouring process, the serpentine channel and the turbulence plate exert a dual stirring effect on the alloy slurry, increasing the nucleation number of primary silicon in the alloy, finally, the primary Si grains in the Al-20%Si alloy are refined.

       

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