窄间隙焊接图像特征提取及识别技术研究现状

    Research Status of Image Feature Extraction and Recognition Technology for Narrow-Gap Welding

    • 摘要: 随着高端装备制造对厚板焊接质量要求的不断提高,窄间隙焊接技术因其高效率、高质量的优势而备受关注。然而,受限于深窄坡口结构和复杂焊接环境,侧壁熔合控制是窄间隙焊接方法的核心。针对窄间隙焊接图像特征提取与识别这一关键技术,综述了焊接领域中视觉传感方法的研究进展与技术挑战,以提高窄间隙焊接过程的智能控制水平和焊接质量。首先,对比分析了主动与被动视觉传感方法的技术特点及其在焊接检测过程中的作用。其次,讨论了窄间隙焊接图像处理中的关键技术,主要包括图像预处理、图像分割、边缘提取等技术,揭示了传统算法在复杂焊接环境下的局限性。最后,结合当前技术面临的挑战,展望了窄间隙焊接图像特征提取及识别技术的发展方向,对推动智能焊接方法的发展具有重要指导意义。

       

      Abstract: With the increasing demand for high-quality thick plate welding in high-end equipment manufacturing, narrow-gap welding has garnered considerable attention due to its high efficiency and superior weld quality. However, the deep and narrow groove geometry, coupled with the complex welding environment, presents significant challenges particularly in ensuring reliable sidewall fusion. A comprehensive review of feature extraction and recognition techniques in narrow-gap welding image processing was provided, with a focus on recent advancements and persistent technical challenges in visual sensing for welding applications. Specifically, the fundamental differences between active and passive visual sensing methods were examined. Their respective advantages and roles in weld process monitoring were evaluated. Furthermore, the key image processing techniques in narrow gap welding was discussed, including image preprocessing, segmentation, and edge detection, while critically analyzing the limitations of conventional algorithms in complex welding environments. Finally, in response to the existing challenges, the potential future directions for feature extraction and recognition in narrow gap welding were explored, offering valuable insights for advancing intelligent welding technologies.

       

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