电弧增材制造2219铝合金的高温变形行为及其本构模型

    High Temperature Deformation Behavior and Constitutive Model of 2219 Aluminum Alloy Produced by Arc Additive Manufacturing

    • 摘要: 利用Gleeble-3500热模拟机对TIG增材制造2219铝合金的高温压缩变形行为进行研究,分别在200~500℃,以0.01、0.10、1.00和10.00 s-1的应变速率对其进行高温单向压缩试验,并得到相应条件下的真实应力应变曲线。结果表明:TIG增材制造2219铝合金的峰值应力范围为21~260 MPa。材料高温压缩的主要软化机制为动态回复,并辅之以动态再结晶。平均晶粒尺寸随应变量的增大而减小,变形量达到60%时,晶粒基本破碎,发生严重畸变。温度升高促进动态回复,在500℃、应变速率0.01 s-1时,形变导致的晶粒细化被抵消,晶粒均呈无畸变等轴状。建立沉积态材料的本构模型,反映压缩工况下的材料流变应力,为2219铝合金的热态同步轧制WAAM复合工艺数值模拟与优化提供理论基础及数据。

       

      Abstract: The hot compression deformation behavior of 2219 aluminum alloy fabricated by TIG additive manufacturing was studied by Gleeble-3500 thermal simulator. The high temperature uniaxial compression tests were carried out at the strain rates of 0.01, 0.10, 1.00 and 10.00 s-1 in the temperature range of 200-500 ℃, and the true stress-strain curves under the corresponding conditions were obtained. The results show that the peak stress range of 2219 aluminum alloy fabricated by TIG additive manufacturing is 21-260 MPa. The main softening mechanism of the material during high temperature compression is dynamic recovery, supplemented by dynamic recrystallization. The average grain size decreases with the increase of strain.When the deformation reaches 60%, the grains are basically broken and seriously distorted. The increase of temperature promotes dynamic recovery. At 500 ℃ and strain rate of 0.01 s-1, the grain refinement caused by deformation is offset, and the grains are all equiaxed without distortion. A constitutive model for deposited materials is established to reflect the rheological stress of the material under compression conditions, providing a theoretical basis and data for the numerical simulation and optimization of the WAAM composite process of 2219 aluminum alloy during hot synchronous rolling.

       

    /

    返回文章
    返回