AlCoFeNi2.1高熵合金改性SAC305焊料对焊点可靠性的研究

    Research on Solder Joint Reliability of SAC305 Solder Modified by AlCoFeNi2.1 High-entropy Alloy

    • 摘要: SAC305焊料是无铅焊料合金领域中应用最广泛的一种,但Cu基板焊点可靠性不足在一定程度上限制了其进一步推广应用。将AlCoFeNi2.1高熵合金作为改性剂,按不同的质量分数(0.0%、0.1%、0.2%、0.5%、1.0%、2.0%)将其添加到SAC305无铅焊料中,系统研究了AlCoFeNi2.1高熵合金对SAC305/Cu焊点性能的影响。结果表明:AlCoFeNi2.1高熵合金以细小不规则颗粒的形式均匀分布于SAC305焊料中,显著细化β-Sn相和焊料合金晶粒。当高熵合金添加量达到1.0%时,晶粒尺寸最小,且无颗粒在晶界处聚集。同时,AlCoFeNi2.1的加入使焊点内部新增少量Co3Fe7强化相,降低β-Sn相含量。随着高熵合金添加量增加,界面IMC层厚度呈先减后增的趋势,1.0%添加量时IMC层厚度最小为4.11 μm;焊点铺展面积呈先上升、后下降、再回升趋势,0.2%添加量时润湿性最佳。时效过程中,IMC层厚度随时间延长而增厚,高熵合金的加入可有效抑制这一趋势,其中1.0%添加量的抑制效果最佳,能够显著提升焊点长期服役稳定性,为提高焊点的可靠性提供了有力保障。

       

      Abstract: SAC305 solder alloy is one of the most widely used lead-free solder alloys, but insufficient reliability of SAC305/Cu solder joints limits its further popularization and application to a certain extent. In this study, AlCoFeNi2.1 high-entropy alloy was used as a modifier and added to SAC305 lead-free solder with different mass fractions (0.0%, 0.1%, 0.2%, 0.5%, 1.0%, 2.0%). The effect of AlCoFeNi2.1 high-entropy alloy on the properties of SAC305/Cu solder joints was systematically studied. The results show that after the AlCoFeNi2.1 high-entropy alloy is incorporated into the solder, it is uniformly distributed in the SAC305 solder with fine irregular particles, which significantly refines the β-Sn phase grain and the grain size of the solder alloy. When the addition amount of high entropy alloy reaches 1.0%, the grain size reaches the minimum and there is no particle aggregation at the grain boundary. In addition, the addition of AlCoFeNi2.1 increases a small amount of Co3Fe7 strengthening phase in the solder joint. The content of β-Sn phase decreases with the increase of the addition amount of high entropy alloy. The thickness of IMC layer decreases first and then increases with the increase of the addition amount, and the minimum is 4.11 μm when the addition amount is 1.0%. The spreading area of solder joints increases first, then decreases and then increases, and the wettability is the best when the addition amount is 0.2%. During the aging process, the thickness of the IMC layer increases with time, and the high-entropy alloy can effectively inhibit this trend. When the addition amount is 1.0%, the inhibition effect is the best, which significantly improves the long-term reliability of the solder joint, which provides a strong guarantee for improving the long-term reliability of the solder joint.

       

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