选区激光熔化AlSi10Mg与不同铝合金激光焊的焊接性研究

    Study on Weldability of Laser Welding between Selective Laser Melted AlSi10Mg and Different Aluminum Alloys

    • 摘要: AlSi10Mg铝合金具有密度低、比强度高等特点,在轻质结构领域具有广泛应用,但选区激光熔化成形的零件尺寸仍受到成形腔室的尺寸限制。采用激光自熔化焊接技术实现了3 mm厚选区激光熔化增材成形AlSi10Mg铝合金和2A70、6061、5A06铝合金轧制材料的对接焊,分析了焊缝形貌特征及拉伸性能。结果表明:各铝合金对接焊缝表面成形良好,无裂纹及咬边等缺陷存在,但焊缝内部均出现了气孔缺陷,气孔类型以工艺型气孔和冶金型气孔为主。激光焊过程中高的冷却速度使得晶粒近乎垂直于熔合线生长;从母材区域到焊缝区域出现了由颗粒状共晶硅逐渐向网状共晶硅的转变。各AlSi10Mg激光焊焊缝的抗拉强度均能达到较低强度铝合金母材的70%以上。各焊缝拉伸试样的断口均存在准解理台阶,且试样未观察到显著的颈缩现象,宏观断裂模式为脆性断裂。

       

      Abstract: AlSi10Mg aluminum alloy has the characteristics of low density and high specific strength, and it is widely used in the field of lightweight structure. However, the size of parts formed by selective laser melting is still limited by the forming chamber. The butt welding between 3 mm thick selective laser melting AlSi10Mg aluminum alloy and 2A70, 6061, 5A06 aluminum alloy rolling materials, respectively, was realized by laser self-melting welding technology, and the weld morphology and tensile properties were analyzed. The results show that the surface forming quality of butt welds of aluminum alloys is good, and there are no defects such as cracks and undercuts, but there are pore defects in the welds. The pores are mainly process pores and metallurgical pores. The high solidification cooling rate of laser welding makes the grains grow almost perpendicular to the fusion line. From the base metal area to the weld area, there is a transition from granular eutectic silicon to network eutectic silicon.The tensile strength of AlSi10Mg laser welded joints reaches above 70% of that of the base metal with low strength. There are quasi-cleavage steps in the fracture of each weld tensile specimens, and no significant necking phenomenon is observed in the specimens. The macroscopic fracture mode is brittle fracture.

       

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