视觉技术在激光增材制造全流程应用:从材料开发到后处理的研究进展

    Application of Vision Technology in Whole Process of Laser Additive Manufacturing: Research Advances from Material Development to Post-processing

    • 摘要: 激光增材制造因其可实现复杂结构制造和近净成形而受到广泛关注,已成为航空航天、能源和医疗领域结构件制造的重要途径。然而,其在规模化应用过程中仍面临缺陷易发、表面质量有限以及后处理效率低等挑战,限制了其进一步推广应用。视觉技术作为一种高效率、非接触的信息获取手段,近年来在增材制造领域的材料开发、工艺优化、过程监测及后处理等环节均展现出应用潜力。在材料开发方面,视觉技术结合机器学习可实现微观组织—性能关联分析与逆向设计,加速新材料开发进程;在工艺优化方面,视觉数据与深度学习方法可用于缩小工艺窗口并提升多目标优化效率;在过程监测方面,基于视觉的熔池、飞溅、缺陷及三维特征检测为打印质量的反馈控制提供有效支持;在后处理阶段,视觉技术在单个产品识别、质量检测等方面已走向成熟,可显著提升后处理自动化水平。针对近年来国内外视觉技术在增材制造全流程中的最新研究进展与应用成果进行了综述,并指出该领域的未来发展方向。

       

      Abstract: Laser additive manufacturing (AM) has attracted widespread attention for its capability to fabricate complex structures with near-net shaping, becoming an important approach for producing structural components in aerospace, energy, and medical fields. However, the large-scale application of AM still faces challenges such as defect susceptibility, limited surface quality, and low post-processing efficiency, which restrict its further wider application. As an highly efficient and non-contact information acquisition method, vision technology has shown great potential in various stages of AM in recent years, including material development, process optimization, process monitoring, and post-processing. In material design, vision technology combined with machine learning enables microstructure-property correlation analysis and inverse design, accelerating the development of new materials. For process optimisation, visual data integrated with deep learning methods can help narrow the processing window and improve the efficiency of multi-objective optimisation. For process monitoring, vision-based detection of melt pools, spatter, defects and 3D features could support real-time feedback control of print quality. During post-processing, vision-assisted individual product detection and quality inspection are gradually maturing, which can significantly enhance the level of automation in post-processing workflows. The latest research progress and applications of vision technology in the full workflow of metal additive manufacturing were summarized and the future development directions in this field were discussed.

       

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