输氢管道窄坡口TIG自动焊平焊位置打底工艺研究

    Research on Root Pass Welding Process of Flat Welding Position for Hydrogen Pipeline Narrow Bevel TIG Automatic Welding

    • 摘要: 采用TIG自动焊打底是提升输氢管道铺设效率的有效技术手段之一。针对输氢管道的特殊工艺要求,搭建了自动焊接试验平台,采用TIG自动焊打底方法,对X52管线钢材的平焊位置进行窄坡口焊接试验研究。基于单因素法和响应曲面法,研究了送丝速度、焊接速度和焊接电流参数对焊缝成形的影响规律。结果表明,在满足对口精度要求的条件下,当送丝速度为6.5 m/min、焊接速度为13 cm/min及焊接电流为145 A时,打底层焊道成形美观,一致性好,无未熔合、未焊透等明显缺陷。各参数对焊缝成形的影响具体表现为,增大送丝速度能使打底层厚增加,熔深增大;增大焊接速度,线能量减小,易出现侧壁熔合不均匀、未焊透现象,影响背部焊缝成形;焊接电流增大,一定程度上促进单面焊双面成形,但电流过大容易造成熔滴下坠甚至焊穿等缺陷。

       

      Abstract: The use of TIG automatic welding for root pass welding is one of the effective technical means to improve the efficiency of hydrogen pipeline laying. In response to the special process requirements for hydrogen pipelines, an automatic welding test platform was established. Using TIG automatic welding for the root pass welding, narrow bevel welding tests were conducted on X52 pipeline steel in flat welding position. Based on the single-factor method and the response surface method, the influence law of wire feeding speed, welding speed and welding current on the weld seam forming was investigated. The results show that, under conditions that meet the matching accuracy requirements, when the wire feeding speed is 6.5 m/min, the welding speed is 13 cm/min, and the welding current is 145 A, the root pass weld bead is aesthetically pleasing, consistent, and free of obvious defects such as incomplete fusion or lack of penetration. The specific effects of these parameters on the weld formation are as follows: increasing the wire feed rate increases the thickness of the root pass and the penetration depth; increasing the welding speed reduces the heat input, which can lead to uneven fusion on the side walls and lack of penetration, thereby affecting the formation of the back-side weld; increasing the welding current promotes single-sided welding with double-sided formation to a certain extent, but excessive high current can cause defects such as droplet sagging or even burn-through.

       

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