矿用机器人手臂增材制备Ni60-Inconel625熔覆层性能优化研究

    Research on Performance Optimization of Ni60-Inconel625 Cladding Layer Prepared by Additive Manufacturing for Mining Robot Arm

    • 摘要: 针对矿下机器人手臂用45钢耐磨性与耐腐蚀性不足的问题,采用激光熔覆增材制造在45钢表面制备Ni60与Inconel625合金(1:1混合比)的混合合金熔覆层。通过微观组织分析、显微硬度测试、摩擦磨损试验和耐腐蚀试验,系统研究了熔覆层的微观结构演变及其对力学性能、耐磨性和耐腐蚀性的影响机制。结果表明:Ni60-Inconel625混合合金熔覆层的平均显微硬度为454.74 HV,是45钢的2.72倍;熔覆层的磨损体积为0.115 mm3,比基体的磨损体积减少了0.165 mm3,磨损率为1.28×10-2 mm3/(N·m);较基体降低了28.49%,表现出良好的耐磨性。在相同的腐蚀环境条件下,熔覆层的腐蚀电流密度小于基体,自腐蚀电位和极化电阻高于基体,阻抗模值|Z|最高处区域的频率稳定区域宽于基体,腐蚀速率比基体减缓,呈现出良好的耐腐蚀性能。该复合熔覆层显著提升了基材的服役性能,为复杂环境中矿下机器人手臂材料的优化提供了依据。

       

      Abstract: For insufficient wear resistance and corrosion resistance of 45 steel used in underground robot arms, laser cladding additive manufacturing was used to prepare a composite cladding layer of Ni60 and Inconel625 alloy (1:1 mixing ratio) on the surface of 45 steel. The microstructure evolution of the cladding layer and its influence mechanism on mechanical properties, wear resistance, and corrosion resistance were systematically studied through microstructure analysis, microhardness test, friction and wear test, and corrosion resistance test. The results show that the average microhardness of the Ni60-Inconel625 mixed alloy cladding layer is 454.74 HV, which is 2.72 times of that of 45 steel. The wear volume of the cladding layer is 0.115 mm3, which decreases by 0.165 mm3 compared with that of the substrate. The wear rate of the cladding layer is 1.28×10-2 mm3/(N·m), which decreases by 28.49% compared with that of the substrate, demonstrating good wear resistance. Under the same corrosion environment conditions, the corrosion current density of the Ni60-Inconel625 mixed alloy cladding layer is lower than that of the substrate, and the self corrosion potential and polarization resistance are higher than those of the substrate. The frequency stable region at the highest impedance modulus |Z| is wider than that of the substrate, and the corrosion rate is reduced compared to the substrate, showing good corrosion resistance. The composite cladding layer significantly improves the service performance of the substrate, providing a basis for material optimization of underground robot arms in complex environments.

       

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