一种抗氧化低膨胀高温合金的抗氧化性能和疲劳行为研究

    Study on Oxidation Resistance and Fatigue Behavior of an Antioxidant Low-expansion Superalloy

    • 摘要: 针对一种国产化抗氧化低膨胀高温合金,开展了抗氧化性能评价和疲劳行为研究。采用质量增加法对高温合金的抗氧化性能进行评价。通过应力控制的低周和高周疲劳试验,探究材料在750℃、不同应力下的疲劳裂纹萌生行为,并使用扫描电镜、透射电镜和电子背散射衍射对疲劳断口及微观组织进行分析。结果表明:该高温合金在750℃时表面形成了致密氧化层,赋予其优异的抗氧化性能,达到完全抗氧化级别。低周疲劳和高周疲劳的失效分别是外表面多源起裂和单一裂纹源起裂。低周疲劳裂纹扩展区呈均匀的韧窝形貌,裂纹扩展至瞬断区,以沿晶断裂方式失效。高周疲劳的断口由典型的疲劳裂纹源区、裂纹扩展区和瞬断区构成。随着最大应力的减小,高温合金的断裂失效模式由准解理断裂转为纯脆性失效。

       

      Abstract: The oxidation resistance and fatigue behavior of a domestically developed oxidation-resistant and low-expansion superalloy was investigated. The oxidation resistance was evaluated using the weight gain method. Stress-controlled low-cycle fatigue and high-cycle fatigue tests were employed to investigate the fatigue crack initiation behavior of the material under different stresses at 750 ℃. Scanning electron microscopy, transmission electron microscopy and electron backscatter diffraction were used to analyze the fatigue fracture surfaces and microstructure. The results demonstrate that a dense oxide layer forms on the surface of the superalloy at 750 ℃, endowing it with excellent oxidation resistance, reaching the level of complete oxidation resistance. The failures for low-cycle fatigue and high-cycle fatigue initiate from multiple sources on the outer surface and a single crack source, respectively. The crack propagation zone of low-cycle fatigue exhibits a uniform dimple morphology, and the crack propagates into the instantaneous fracture zone, final intergranular fracture failure occurs. The high-cycle fatigue fracture surface consists of a typical fatigue crack source zone, crack propagation zone and instantaneous fracture zone. As the maximum stress decreases, the fracture failure mode of the superalloy transforms from quasi-cleavage fracture into full brittle failure.

       

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