电弧增材制造轨迹规划及成形性能研究进展

    Research Progress on Trajectory Planning and Forming Performance of Arc Additive Manufacturing

    • 摘要: 电弧熔丝增材制造是一种高效快速近净成形制造技术,凭借其低成本、高柔性的显著优势成为中大型金属零件制造的热点研究方向及首选方案。综述了近年来该技术在成形轨迹及工艺规划方面的研究进展;总结了三维模型切片方法、具有不同几何特征的二维轮廓路径规划方法、典型结构的特殊路径规划策略及成形工艺参数优化与控制策略;介绍了通过优化路径搭接、调节层间冷却时间等提高表面质量与成形精度的工艺方法及倾斜结构的无支撑打印策略。最后总结了当前研究进展,指出未来需提升装备及工艺控制智能化水平的研究方向。

       

      Abstract: Wire arc additive manufacturing is an efficient and rapid near-net-shape manufacturing technology. With its significant advantages of low cost and high flexibility, it has become a hot research direction and preferred solution for the manufacturing of medium and large-scale metal components. The research progress of the technology in forming trajectory and process planning in recent years were reviewed. 3D model slicing methods, 2D contour path planning methods with different geometric features, special path planning strategies for typical structures, and optimization and control strategies of forming process parameters were reviewed. The process methods to improve the surface quality and forming accuracy by optimizing path overlapping and adjusting interlayer cooling time were introduced, as well as the support-free printing strategy for inclined structures. Finally, the current research progress was summarized. The research direction on improving the intelligence level of equipment and process control was pointed out.

       

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