Sn箔辅助摆动激光焊接AZ31/6061接头的组织和性能研究

    Study on Microstructure and Mechanical Properties of AZ31/6061 Joint by Sn Foil Assisted Oscillation Laser Welding

    • 摘要: 采用Sn箔辅助摆动激光对AZ31镁合金和6061铝合金进行对接焊接,研究了Mg/Al界面显微组织、接头性能、焊缝的温度场和流场分布,以及添加Sn箔对界面元素扩散行为的影响。结果表明:在“8”字形摆动轨迹条件下,当摆动频率为30 Hz时,接头最大拉伸载荷为887.14 N;当摆动频率为50 Hz时,拉伸载荷达到最大值936.05 N;但摆动频率继续增加,接头力学性能显著降低。Mg/Al接头焊缝主要由β-Al、Sn固溶体和Mg2Sn、Mg17Al12化合物组成;随摆动频率的增加,Sn元素的扩散程度增大,而Mg元素的扩散程度减小。当摆动频率较低和适中时,Sn箔起阻隔效应的作用,Sn元素聚集在镁侧,形成低脆性的Mg2Sn化合物,此外,焊缝宽度均匀、缺陷少,有利于接头性能的改善。而当摆动频率较高时,熔池中涡流效应增强,熔融金属流动方向复杂多变,元素分布紊乱,Sn箔阻隔效应减弱,此外,熔池扰动过大,焊缝表面缺陷增多,导致接头性能显著下降。

       

      Abstract: The butt welding of AZ31 magnesium alloy and 6061 aluminum alloy was carried out by oscillation laser with Sn foil assistance, and the microstructure, properties, temperature and flow field distribution of Mg/Al joints and the influence of adding Sn foil on the interfacial element diffusion behavior were investigated. The results show that under the condition of "8"-shaped oscillation trajectory, when the oscillation frequency is 30 Hz, the maximum tensile load of joint is 887.14 N, when the oscillation frequency is 50 Hz, the tensile load of the joint reaches the maximum value of 936.05 N, but when the oscillation frequency continues to increase, the mechanical properties of the joint decrease significantly. The weld is mainly composed of β-Al, Sn solid solution and Mg2Sn, Mg17Al12 compounds, and with the increase of oscillation frequency, the diffusion degree of Sn element increases while the diffusion degree of Mg element decreases. When the oscillation frequency is low and moderate, Sn foil plays a role in blocking, and the Sn element gathers at the Mg side, thus Mg2Sn compound with low brittleness is formed. In addition, the weld width is uniform and the defects are few, which is beneficial to improve the performance of the joint. However, at higher oscillation frequency, the vortex effect of molten pool is enhanced, and the flow direction of molten metal becomes complex and changeable, the element distribution is disordered, thus the barrier effect of Sn foil is weakened. Moreover, the molten pool is over disturbed, the surface defects of the weld increases, which leads to a significant decrease in the performance of the joint.

       

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