表面处理对AZ31B/CF-PEEK超声辅助热压焊接接头界面连接的影响

    Effect of Surface Treatment on Interfacial Bonding of AZ31B/CF-PEEK Joints by Ultrasonic-Assisted Hot Press Welding

    • 摘要: 表面处理可有效改善AZ31B镁合金与CF-PEEK之间的界面结合性能。本研究采用两种常用表面处理方法—阳极氧化与退火处理,在AZ31B表面分别制备出颗粒状阳极氧化层和致密退火氧化层,并与未处理时光滑表面形成显著对比,系统研究了不同氧化层对超声辅助热压焊接头界面结构与力学性能的影响。结果表明:两种氧化层均显著提高了AZ31B的表面能,增强了界面相容性与结合强度,使接头力学性能明显提升。并且在阳极氧化层与CF-PEEK界面处发现了新生成的MgCO3化学键,进一步强化了界面相互作用。退火处理与阳极氧化处理接头的剪切强度分别达到15.3 MPa和47.9 MPa,相较于未处理接头(6.4 MPa)分别提高了139%和648%。阳极氧化处理在机械互锁与化学键结合方面实现了AZ31B/CF-PEEK界面连接的有效增强。

       

      Abstract: Surface treatment can effectively enhance the interfacial bonding performance between AZ31B magnesium alloy and CF-PEEK. In this study, two common surface treatment methods(anodic oxidation and annealing treatment) were employed to prepare a granular anodic oxidation layer and a dense annealing-induced oxidation layer on the AZ31B surface,which formed a significant contrast with the smooth untreated surface. The effects of different oxide layers on the interfacial structure and mechanical properties of joints fabricated by ultrasonic-assisted hot-press welding were systematically investigated. The results indicate that both types of oxide layers significantly increase the surface energy of AZ31B, thereby improving interfacial compatibility and bonding strength, and markedly enhancing the mechanical performance of the joints. In particular, a newly formed MgCO3 chemical bond is identified at the interface between the anodic oxidation layer and CF-PEEK, further strengthening the interfacial interaction. The shear strengths of the joints subjecte to annealing treatment and anodic oxidation reache 15.3 MPa and 47.9 MPa, respectively, representing increases of 139% and 648% compared to the untreated joint(6.4 MPa). The anodic oxidation treatment achieve effective strengthening of the AZ31B/CF-PEEK interface connection through both mechanical interlocking and chemical bonding.

       

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