温度曲线及外加载荷对大尺寸无氧铜部件钎着率和界面显微组织的影响

    Effects of Temperature Curve and Applied Loads on Brazing Rate and Interface Microstructure of Large-scale Oxygen-free Copper Components

    • 摘要: 无氧铜广泛应用于液冷系统以实现高效散热,其焊接质量直接影响着液冷系统可靠性。研究了钎焊过程中温度曲线及外加载荷对大尺寸无氧铜部件钎着率和界面显微组织的影响。结果表明,焊接工艺曲线峰值温度为720 ℃,且短时保温时,焊接接头钎着率最佳,为85.71%,此时无明显的漫流与缺陷存在。过低或过高的焊接峰值温度都会导致钎着率下降,在峰值温度为680 ℃时,延长保温时间可促使钎料熔化从而提高钎着率,但会使漫流现象增加。在大尺寸铜板钎焊中应对中央和四角同时施加载荷,在适当的四角载荷下增加中央载荷可以改善钎着率。最佳施加载荷方案为四角载荷2.5 N·m、中央载荷4.0 N·m,此时焊缝钎着率最高,为83.37%。延长钎焊保温时间或增加峰值温度均会促进界面Cu固溶体(Cuss)的生长,过高的峰值温度或过长的保温时间会促进气孔的产生和增大,但外加载荷的改变对界面显微组织及缺陷无显著影响。

       

      Abstract: Oxygen-free copper is widely used in liquid cooling systems for efficient heat dissipation, and its brazing quality directly affects the reliability of the liquid cooling system. In this study, the effects of brazing temperature curve and applied load on the brazing rate and interface microstructure of large oxygen-free copper components were investigated. The results indicate that the joint achieves the highest brazing rate of 85.71% at a peak brazing temperature of 720 ℃ with short holding time, with no obvious filler overflow or defects. Both excessively low and excessively high peak temperatures lead to a decrease in brazing rate. At 680 ℃, prolonging the holding time promotes filler metal melting and thus improves the brazing rate, but also intensifies filler overflow. During the brazing of large copper plates, simultaneous loading at the center and four corners is essential. Increasing the center load under an appropriate corner load enhances the brazing rate. The optimal configuration 2.5 N·m at the corners and 4.0 N·m at the center achieve a maximum brazing rate of 83.37%. Both prolonged holding time and elevated peak temperature promote the growth of the Cu solid solution(Cuss) at the interface. However, excessively high temperatures or extended durations facilitate pore formation. In contrast, variations in external loads show no significant effect on the interface microstructure or defect population.

       

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