火炮方向机传动系统齿轮轴失效分析

    Fatigue Failure Analysis of Gear Shaft in Transmission System of Artillery Traversing Mechanism

    • 摘要: 小口径火炮方向机传动系统的强度特性,是保障火炮射击精度与作战可靠性的关键。针对某型小口径火炮在高射速、频繁转向工况下出现传动系统齿轮轴断裂问题,采用理论分析与有限元仿真相结合的方法,对其方向机传动系统开展强度研究。基于传动系统动力学模型,分析射击冲击、惯性力及摩擦力等复合载荷工况,利用有限元软件对传动轴关键部件进行强度仿真,并对改进结构进行力学分析及疲劳寿命预测,评估其疲劳性能。研究结果表明,传动齿轮轴退刀槽部位存在显著应力集中,传动轴在高频率换向时承受较大交变应力,是导致系统强度不足的主要因素。基于分析结果提出结构优化方案,经仿真验证,结构优化后关键部件最大应力降低约40%,疲劳寿命显著提升。研究成果为小口径火炮方向机传动系统的设计优化与可靠性提升提供理论支撑与技术参考。

       

      Abstract: The strength performance of the traversing mechanism transmission system for small-caliber artillery is critical to guaranteeing firing accuracy and service reliability. To address the gear shaft fracture in the transmission system under high firing rate and frequent steering conditions of a small-caliber artillery, this paper combined theoretical analysis and finite element simulation methods to conduct the strength of the traversing mechanism transmission system.Based on the dynamic model of the transmission system. We analyzed complex load conditions such as firing impact, inertial force, and friction force, and finite element software was used to perform strength simulation on key components of the transmission shaft. The improved structure was analyzed and its fatigue life was predicted to evaluate its fatigue performance. The results show that there is obvious stress concentration at the relieving groove of the transmission gear shaft. The transmission shaft bears large alternating stresses during high-frequency steering, which becomes the main factor affecting the strength of the system. Based on the analysis results, a structural optimization scheme is proposed. Simulation verification shows that after optimization the maximum stress of key components is reduced by approximately 40%, and fatigue life is significantly improved. The research results provide a theoretical basis and technical reference for the design optimization and reliability improvement of the traversing mechanism transmission system in small-caliber artillery.

       

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