钼及钼合金异质焊接研究进展

    Research Progress on Dissimilar Welding of Molybdenum and Molybdenum Alloys

    • 摘要: 钼及钼合金因优异的高温性能被广泛应用于极端环境,但其与异质材料的可靠连接仍面临严峻挑战。系统综述了钼与难熔/活性/铁基金属及石墨、陶瓷等非金属的异质焊接研究进展。与金属焊接时,易形成Fe2Mo、Mo2C等脆性金属间化合物,并因热物理性能失配产生高残余应力;与非金属连接时,依赖Ti等活性元素生成的TiC/TiN反应层脆性大,且石墨/陶瓷侧界面常为断裂起源。现有技术虽通过中间层和工艺优化能部分缓解上述问题,但仍受限于接头高温长期可靠性不明、界面反应机理不清及高成本、窄工艺窗口等瓶颈。本文在剖析各体系特有难题的基础上,展望了未来发展方向,旨在为钼基异质结构的工程应用提供参考。

       

      Abstract: Molybdenum and its alloys were widely used in extreme environments due to their excellent high-temperature properties, yet the reliable joining with dissimilar materials remains challenging. The recent research advances in the heterogeneous welding of Mo with refractory/active/ferrous metals and non-metals, were reviewed(e.g., graphite, ceramics). Brittle intermetallic compounds(e.g., Fe2Mo, Mo2C) were prone to form during welding with metals,and high residual stresses were generated from thermophysical mismatch in metal joints; and intrinsically brittle TiC/TiN reaction layers the fracture origin at the graphite/ceramic interface-in non-metal joints. Although interlayer design and process optimization partially mitigated these problems, bottlenecks persisted, such as unclear high-temperature long-term reliability, insufficient understanding of interfacial reactions, high cost, and narrow processing windows. Based on a critical analysis of system- specific challenges, future directions were proposed to support engineering applications of Mo-based dissimilar structures.

       

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