电弧模式对316L不锈钢双丝连续沉积的影响

    Effects of Arc Mode on Dual-wire Continuous Deposition of 316L Stainless Steel

    • 摘要: 针对双丝电弧增材制造工艺中电弧模式对316L不锈钢构件成形与性能的调控规律尚不明确的问题,在保持送丝速度、焊接行进速度恒定的条件下,采用冷金属过渡(cold metal transfer,CMT)与脉冲两种电弧模式开展316L不锈钢双丝连续沉积试验。通过宏观形貌观测、金相组织、EBSD晶体取向分析、硬度、拉伸及冲击性能测试,系统研究了电弧模式对构件宏观成形、显微组织与力学性能的影响。结果表明:CMT模式热输入为84.46 J/mm,成形质量优良,层纹均匀,无气孔、裂纹缺陷;脉冲模式热输入达112.31 J/mm,熔池过热引发金属流淌、混层及塌陷缺陷。两种模式均生成沿沉积方向生长的柱状树枝晶;CMT模式冷却速率更高,整体晶粒更为细小,形成强001<100>立方织构,小角度晶界占比达97.9%;脉冲模式晶粒粗化,织构强度减弱,大角度晶界占比提升至55%。CMT模式凭借细晶强化效应获得更高的硬度与拉伸性能,各项拉伸指标均满足ASTM A240/A240M—2020标准;脉冲模式大角度晶界占比高,纵向冲击吸收能量更优,但屈服强度与伸长率达不到标准要求。CMT模式可在高效率沉积前提下保证构件综合力学性能,可为316L不锈钢双丝电弧增材制造的电弧模式选择提供依据。

       

      Abstract: Aiming at the ambiguous regulation mechanism of arc modes on the forming and properties of 316L stainless steel components fabricated by dual-wire wire arc additive manufacturing, dual-wire continuous deposition experiments for 316L stainless steel were carried out using cold metal transfer (CMT) and pulse arc modes under constant wire-feeding speed and welding traveling speed. The effects of arc modes on the macro-forming quality, microstructure and mechanical properties were systematically investigated by means of macroscopic morphology observation, metallographic examination, EBSD crystal orientation analysis, hardness, tensile and impact performance tests. The results show that the CMT mode delivers a heat input of 84.46 J/mm, presenting favorable forming quality with uniform layer patterns and no pores or cracks. For the pulse mode with a heat input of 112.31 J/mm, overheating of the molten pool gives rise to metal flowing, interlayer mixing and collapse defects. Columnar dendrites growing along the deposition direction are formed in both modes. Benefiting from a higher cooling rate, the CMT mode produces finer grains and a strong 001<100> cubic texture, with the fraction of low-angle grain boundaries reaching 97.9%. By contrast, grain coarsening and weakened texture intensity occur in the pulse mode, and the fraction of high-angle grain boundaries rises to 55%. Owing to the grain refinement strengthening effect, specimens fabricated by CMT mode achieve higher hardness and tensile performance, and all tensile indicators satisfy ASTM A240/A240M 2020 requirements. The pulse mode specimens possess superior longitudinal impact absorbing energy due to the high fraction of high-angle grain boundaries, whereas their yield strength and elongation fail to meet the standard. The CMT mode can guarantee satisfactory comprehensive mechanical properties under high-efficiency deposition, which provides support for arc-mode selection in dual-wire WAAM of 316L stainless steel.

       

    /

    返回文章
    返回