Inconel 718合金高温环境下疲劳失效行为研究

    Fatigue Failure Behavior of Inconel 718 Alloy under High Temperature Conditions

    • 摘要: 针对航空发动机热端构件用Inconel 718合金(IN 718)在空气环境下的高温低周疲劳与循环软化行为,开展23、650和700℃,总应变幅为0.5%~0.7%的全应变控制疲劳试验。23℃下0.5%、0.6%和0.7%应变幅对应的平均寿命分别为8050、4250和1970周次,650℃下分别为4566、1928和765周次,700℃下分别为1835、905和235周次。采用电子背散射衍射仪表征疲劳试验后试样的局部取向梯度,并以核平均取向差(KAM)进行统计分析。初始热处理态以及23、650和700℃疲劳后试样的平均KAM分别为0.20°、0.75°、0.58°和0.45°。室温疲劳后试样表现出更高的局部取向梯度和更显著的变形非均匀性;随试验温度升高,疲劳后KAM值降低,说明高温促进位错结构发生动态回复与重排。基于Lemaitre应变等价原理,将循环承载能力的衰减定义为无量纲等效软化内变量,并与Coffin-Manson关系进行乘性耦合,进一步构建总应变幅-温度-等效软化率的响应关系。基于27组试样数据完成模型参数识别,寿命计算值与试验值在对数坐标下的决定系数R2为0.982,平均绝对百分比误差MAPE为11.2%,所有数据点均落在±1.5倍误差带以内。所建模型能够描述宏观裂纹显著扩展之前材料循环承载能力的非线性衰减规律,可为23~700℃温度区间IN718合金的低周疲劳寿命评估提供参考。

       

      Abstract: To investigate the high temperature low cycle fatigue and cyclic softening behaviour of Inconel 718 (IN718) alloy for aero engine hot section components under air environment, fully strain controlled fatigue tests were performed at 23 ℃, 650 ℃ and 700 ℃ with total strain amplitudes ranging from 0.5% to 0.7%. The average fatigue lives corresponding to strain amplitude of 0.5%, 0.6% and 0.7% at 23 ℃ are 8050, 4250 and 1970 cycles, respectively; those at 650 ℃ are 4566, 1928 and 765 cycles; and those at 700 ℃ are 1835, 905 and 235 cycles. Electron back scatter diffraction (EBSD) was employed to characterize the local orientation gradients of post fatigue specimens, and kernel average misorientation (KAM) was used for statistical evaluation. The average KAM values of the as heat treated specimen and fatigued specimens tested at 23 ℃, 650 ℃ and 700 ℃ are 0.20°, 0.75°, 0.58° and 0.45°, respectively. Specimens fatigued at room temperature exhibit higher local orientation gradients and more pronounced deformation inhomogeneity. As the test temperature rises, the post fatigue KAM decreases, indicating that high temperature promotes dynamic recovery and rearrangement of dislocation substructures. Based on Lemaitre's strain equivalence principle, the degradation of cyclic load bearing capacity is characterized by a dimensionless internal variable of equivalent softening, which is multiplicatively coupled with the Coffin Manson relation. A response relationship among total strain amplitude, temperature and equivalent softening rate is further established. Parameter identification was carried out using data from 27 specimens. The coefficient of determination R2 between predicted and experimental lives in logarithmic domain reaches 0.982, with a mean absolute percentage error of 11.2%. All data points fall within the ±1.5 scatter band. The proposed model is dimensionally consistent. It can describe the nonlinear degradation of cyclic load bearing capacity before macroscopic crack propagation, and provides a reference for low cycle fatigue life evaluation of IN 718 alloy within 23 ℃-700 ℃.

       

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