在线热处理对U75V钢轨微观组织尺寸及性能的影响

    Effect of Online Heat Treatment on Microstructure Size and Properties of U75V Rail

    • 摘要: 在线热处理是提升钢轨强度、硬度及耐磨性的有效工艺。以U75V钢轨为研究对象,对比分析了热轧态钢轨与在线热处理钢轨的拉伸性能、冲击韧性、硬度分布和显微组织。结果表明,经在线热处理后,钢轨试样的抗拉强度、断后伸长率、踏面布氏硬度和横断面洛氏硬度均优于热轧态钢轨,特别是冲击韧性提高了近2倍。显微组织分析发现,两种状态下的钢轨组织均由珠光体及少量先共析铁素体构成,但热处理态钢轨的珠光体片层间距、渗碳体厚度、铁素体厚度及珠光体团尺寸均小于热轧态钢轨的。

       

      Abstract: Online heat treatment is an effective process for enhancing the strength, hardness, and wear resistance of steel rails. Taking U75V rail steel as research objects, and the tensile properties, impact toughness, hardness distribution, and microstructure of hot-rolled and online heat-treated rail specimens were comparatively analyzed. The results show that after online heat treatment, the tensile strength, elongation after fracture, tread Brinell hardness, and cross-sectional Rockwell hardness of the rail specimens are all superior to those of the hot-rolled rails. In particular, the impact toughness increases by nearly 2 times. Microstructural analysis reveals that the rails in both states consist of pearlite with a small amount of proeutectoid ferrite, but the pearlite interlamellar spacing, cementite thickness, ferrite thickness, and pearlite colony size of the heat-treated rails are all smaller than those of the hot-rolled rails.

       

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